Engineering Design Firm

A deep bench of talent and a strong engineering heritage means we can deliver.
Engineer working on project
Inspired innovation
Are you innovating fast enough to keep ahead of your competitors?

We love a good challenge. As creative problem solvers who live on the cutting edge, we leverage a diversity of ideas and experiences to deliver innovative solutions to clients' most wicked problems.

Mechanical prototype design - gears
Engineering embedded end-to-end

Delve engineers participate in all steps of the prototype development process, from research and conceptualization to mechanical design, analyzing, prototyping, testing, sourcing, and supporting a smooth transition into manufacturing.

  • Mechanical prototype design
  • Engineering prototyping
  • Commercialization
  • Test engineering
  • Analysis and simulation
  • And more
Mechanical engineering services lab
Rigorous and results-oriented
Ever struggle to get products to production on time? And on-budget?

With a deep bench of seasoned engineers, we drive mechanical design, analysis, prototyping, testing, sourcing, and debug for a smooth transition into manufacturing. We turn ideas into reality.

Not Impossible Labs
A whirlwind product development journey led to a thrilling launch for an IoT "surround-body" wearable that uses haptics to create an immersive experience.
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Dexcom in use cropped touch up
Dexcom: G6 Continuous Glucose Monitoring System
While users of the previous Dexcom system greatly valued its enhanced ability to monitor their glucose levels, applying the subcutaneous Dexcom sensor to their bodies was an obvious pain point that was a barrier to wider adoption.

Our Engineering Design Team

Engineering Services

Mechanical Design

  • Brainstorming, Concept Generation, Ideation, Innovation Methodologies, Design Thinking
  • Innovation Synthesis, Concept Bucketing, Affinity Mapping, Decision Matrix, PUGH Matrices
  • Technical Innovation, First Principles Based Research and Development (R&D), Feasibility Studies
  • Productizing New Technologies
  • Mechanism Design, Engineering Calculations and Modeling
  • Solidworks, Solidworks PDM, Creo, NX, OnShape Proficiency
  • Geartrain Design, Spring Design, Custom Component Design
  • Cost Reduction, Cost Optimization
  • Product Miniaturization
  • Sealing, Ruggedization

Mechanical Engineering Prototyping

  • Rapid Prototyping/Mock-Ups
  • Proof of Concept/Proof of Principle Prototypes
  • Looks-Like and/or Works-Like Prototypes
  • Alpha/Beta Builds
  • EVT/DVT/PVT Builds


  • Design for Manufacturing (DFM) - High Volume Manufacturing includes Injection Molding, Sheet Metal, Die Casting, Thermoforming/Vacuum Forming, RIM, Rotomolding, Blow Molding; Low Volume Processes including Machining, Urethane Casting, 3D Printing
  • Design for Assembly (DFA), Design for Serviceability, Design for Recycling
  • Domestic and Off-Shore Contract Manufacturer and Vendor Support, ODM/OEM Liaison, Manufacturing Handoff/Transition
  • Metrology, First Article Part Inspection and Debug
  • EVT/DVT/PVT Build Review and Support
  • Threaded fasteners, Snap Fits, Ultrasonic Welding (USW), Adhesives (including UV Cure), Laser Welding, Hot Plate Welding
  • Materials Research, Materials Selection, Overmolding, Secondary Surface Treatments and Coatings
  • Component Selection and Sourcing, Vendoring
  • Assembly Fixtures, Go/No-Go Gauges, Automation

Test Engineering

  • Test Plan Development and Execution
  • Verification Testing
  • Test Fixture and Test Gauge Design
  • Robot/ Cobot-Assisted Testing
  • Measurement and Inspection
  • Cycle Testing, Drop Testing, Force Testing, Ingress Testing, Environmental Testing, Tensile/Compression Testing, Thermal Imaging, Acoustic Testing, Flow Testing, High-Speed Video Imaging

Analysis And Simulation

  • Finite Element Analysis (FEA)
  • Structural Analysis (linear and non-linear)
  • Structural Optimization, Weight Optimization
  • Thermal Analysis (steady-state and transient; conduction, convection, radiation)
  • Computational Fluid Dynamics (CFD) Simulation
  • Generative Design, Topological Optimization
  • Kinematic Analysis
  • Vibration and Modal Analysis
  • Shock Analysis, Impact Analysis, Durability Analysis
  • Test Data Processing and Correlation
  • Optical Analysis
  • Math Modeling
  • Statistical Analysis, Sensitivity Analysis
  • Root Cause Analysis


  • PCBA, Flex PCB, Rigid-Flex PCB Integration
  • Actuator and Sensor Selection and Integration (motors, solenoids, linear actuators, pumps, wide range of sensing technologies)
  • User Interface Design including integration of Displays, Light Pipes, Physical Actuation, Speakers, Haptics
  • RF Antenna Integration
  • Electromechanical Miniaturization


  • Thermal Management and Optimization
  • Passive Cooling and Active Cooling Design and Analysis
  • Forced Air Cooling, Liquid Cooling, Conventional and Piezoelectric Heat Pumps
  • Conventional Heat Sink and Thermal Cooling Integration
  • Custom Thermal Solutions


  • Fluid Mechanics (Liquid, Gas, Plasma)
  • Microfluidics, Millifluidics
  • Lab-on-a-Chip Design
  • Consumable Cartridge Development (Fluid Storage and Sealing, Dispensing, Mixing, Metering, Filtration, Venting)
  • Diagnostic Reader Development
  • Pump/Actuator Integration, Valves, and Sensor Integration
  • Materials including Hydrophobic and Hydrophilic, Secondary Coatings
  • Aerosols and Powders


  • Ray Tracing
  • Optical Simulation (Emissive, Transmissive, Reflective)
  • Light Pipe, Light Guide, Fiber Optics
  • Light Diffuser Design, LED Indicator Design
  • Display Integration (LCD, TFT, OLED, AMOLED, E Ink, etc)
  • Lenses, Mirrors, Prisms, Light Filters
  • Optical Sensing
  • User Interface Design and Optimization


  • Product and System Requirements Definition
  • Engineering Part and Assembly Drawings
  • Tolerance Stack Analysis
  • Geometric Dimensioning and Tolerancing (GD&T)
  • Bill of Materials
  • Assembly Instructions

Engineering Research

  • New and Emerging Technology Research
  • Product Teardowns and Evaluations
  • Competitive Benchmarking
  • Materials Research

Intellectual Property (IP)

  • Invention and Novel, Non-Obvious Solutions
  • IP Fencing
  • IP Strategy
  • IP Workarounds
  • Patent Searches
  • Patent Reviews
  • Invention Disclosures
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Engineering Design Firm

An engineering design firm specializes in developing and creating innovative, functional, and aesthetically pleasing solutions to various problems in the industrial and consumer sectors. These companies are at the intersection of creativity, technology, and industry expertise. The main goal of an engineering design firm is to ensure individuals and businesses have access to cutting-edge products and technologies tailored to their needs.

You might be wondering what sets an engineering design firm apart from a product design agency. Although both deal with a product's conception, development, and improvement, the former focuses on how various engineering principles can solve real-world issues. In contrast, a product design agency optimizes a product's functionality, aesthetics, appearance, and overall desirability.

Product design plays an integral role in our daily lives. It affects how we interact with everyday objects and influences our perception of brands. A well-designed product can make a positive impression on consumers, while poorly designed items may lead to dissatisfaction or even harm. Therefore, a good product designer must be adept at understanding consumer preferences while also considering factors such as ergonomics, materials science, manufacturing processes, and environmental concerns.

Engineering design focuses on applying scientific principles to problems to create new products or improve existing ones. Engineering designers work closely with other experts, such as mechanical engineers or electrical engineers, to develop feasible solutions for specific challenges like material selection or energy efficiency improvements. Moreover, engineering design consulting services help businesses improve their products' performance through optimization studies or cost reduction strategies without compromising quality standards or safety requirements. These consultants help companies achieve time-sensitive objectives while maintaining high-quality results throughout a project's life cycle.

In conclusion, engineering design firms play a crucial role in shaping modern society through their contributions across various industries. These organizations enable clients such as product manufacturers, architects, and industrial companies to access innovative solutions that cater to their specific requirements. By working closely with a diverse range of experts in product design, engineering design, and engineering design consulting services, these firms help create products that are not only functional but also aesthetically pleasing. This holistic approach to product development ensures both businesses and end-users benefit from improved performance and increased satisfaction.

As our world continues to evolve at an ever-increasing pace, companies need to stay ahead of the curve by embracing new technologies and trends in their respective industries. Partnering with an experienced engineering design firm can provide invaluable insight into emerging opportunities while ensuring continuous growth and success in the competitive global market.

Engineering Design Services

Engineering design services encompass a wide range of expertise and skills that contribute to the development of products, systems, and structures. These services are essential in various industries, such as automotive, aerospace, construction, manufacturing, and more. They focus on creating functional, efficient, and innovative designs that meet clients' needs while adhering to safety regulations and environmental concerns.

One vital aspect of engineering design services is engineering design and development. This process involves the systematic application of scientific principles to new and existing products. Engineers work closely with clients to understand their requirements and constraints before proceeding with the conceptualization, analysis, testing, and finalization of designs. The collaboration between engineers and clients ensures the end product meets expectations in terms of functionality, durability, cost-effectiveness, and sustainability.

Product design and development refers to the various stages involved in creating a new product or improving one already on the market. This process includes:

  • Market research to identify consumer needs and preferences
  • Ideation for generating innovative ideas
  • Concept development to refine those ideas
  • Prototyping for testing the feasibility of selected concepts
  • Iterative refinement based on feedback from users or stakeholders
  • Manufacturing preparation for large-scale production
  • Marketing strategies for promoting the final product effectively

Human factors influence design and impact how individuals interact with products or systems. Incorporating these factors into engineering design allows designers to create solutions that cater to users' unique needs by considering their physical limitations, capabilities, cognitive abilities, cultural backgrounds, emotional responses, and preferences. Designers must address these aspects to ensure user satisfaction, reduce risk, optimize productivity, and ultimately enhance the overall success of a product system.

Engineering design solutions vary widely depending on specific project requirements, client needs, and industry standards. However, some common approaches, tools, and methods used by service providers include:

  • Computer-aided (CAD) modeling
  • Simulation techniques
  • Materials selection analysis
  • Ergonomics assessments
  • Failure mode and effects analysis (FMEA)
  • Cost-benefit environmental impact assessments

These approaches allow designers to make informed decisions when selecting materials, processes, and technologies for optimizing performance, minimizing costs and risks, and complying with regulations.

An essential step in the engineering design process is the prototype development model. This phase allows engineers and designers to create physical representations of their designs, enabling them to test and refine concepts before proceeding to full-scale production. Prototyping can take various forms, such as 3D printed models, functional mock-ups, or digital simulations. By evaluating these prototypes, engineers can identify potential issues or areas for improvement, thereby increasing the likelihood of a successful final product.

The product development life cycle (PDLC) is another critical aspect of engineering design services. It refers to the series of stages that a product undergoes from initial conception through its eventual withdrawal from the market.

The PDLC encompasses several phases, including:

  • Research and planning
  • Design and prototyping
  • Production and testing
  • Marketing and promotion
  • Distribution and sales support maintenance
  • Recycling disposal

Understanding and managing this lifecycle is crucial to successful long-term viability as it enables companies to stay competitive, respond to market trends, change customer preferences, and continuously improve and innovate products and services.

In conclusion, engineering design services help industries develop innovative, functional, and safe products, systems, and structures. These services cover a wide range of expertise, skills, and processes. Through collaboration between engineers and other stakeholders, engineering design can increase business success.

Engineering Design Challenges And Innovations

Engineering design challenges and innovations are at the heart of technological advancements that shape our world today. These challenges encompass a broad spectrum of areas, including:

  • AI engineering design
  • Innovation in product design
  • Sustainable product design and innovation

As the global society continues to evolve and face new issues, these aspects of engineering design become increasingly important and address the ever-growing needs of individuals, organizations, and the environment.

One prominent area that has gained significant traction recently is AI engineering design. Artificial intelligence (AI) has revolutionized various industries with its ability to analyze vast amounts of data, learn patterns, and make informed decisions autonomously.

This powerful technology is now finding its way into engineering design, where engineers can use it to optimize complex systems or create entirely new ones. For example, AI can analyze structural designs for buildings more efficiently than human architects. It can also help engineers identify flaws or potential bottlenecks in designs much earlier in the development process. Additionally, AI's capacity for rapid iteration means it can test countless variations of a design before settling on an optimized solution.

Another crucial aspect of modern-day engineering is innovation in product design. With increasing competition across various markets and industries globally, companies must consistently develop innovative products to stay ahead of their rivals. To achieve this goal, engineers should design products that meet existing demands and anticipate future needs. They can do this by incorporating novel technologies and materials into their designs. Examples include:

  • Designing wearable devices such as smartwatches or glasses that provide users with access to real-time information updates
  • Creating environmentally friendly products like biodegradable packaging materials
  • Developing medical devices and healthcare technology like advanced prosthetic limbs with features such as sensor-based movement, responsive feedback, and natural ergonomics to enhance mobility for amputees
  • Making industrial equipment like robots and automation systems for tasks ranging from manufacturing and assembly to warehouse operations

Engineering designers must also contend with sustainable product design and innovation as environmental concerns become more pressing worldwide. The need for eco-friendly solutions in every industry is undeniable due to consumer demand and increased pressure from regulatory bodies. Sustainable product designers work tirelessly to create items employing renewable resources or recyclable materials, which help minimize waste and reduce the overall environmental impact of production processes. This approach to design has led to numerous advancements in areas like solar panels, electric vehicles, and biodegradable plastics.

As technology progresses at an unprecedented rate, engineers face the challenge of staying ahead of the curve by developing innovative solutions and meeting complex engineering design challenges. The incorporation of AI into engineering design has not only streamlined existing processes but also opened up new possibilities for entirely novel systems that were once beyond human conception. Innovation in product design ensures companies remain competitive in an ever-evolving marketplace while simultaneously pushing the boundaries. Lastly, sustainable product design and innovation ensure that we take care of our planet as we continue to advance.

In conclusion, engineering design challenges and innovations shape our world's technological landscape. The intersection of AI engineering design, innovation in product design, and sustainable product design propels industries forward while considering society's needs and environmental impact. As these areas continue to evolve, they will undoubtedly provide endless opportunities and further advancements that will benefit both individuals and the global community.

Let's build something together.