Mechanical Engineering
A deep bench of talent and a strong engineering heritage means we can deliver.
Inspired innovation
Are you innovating fast enough to keep ahead of your competitors?
We love a good challenge. As creative problem solvers who live on the cutting edge, we leverage a diversity of ideas and experiences to deliver innovative solutions to clients' most wicked problems.
Engineering embedded end-to-end
Delve mechanical engineers participate in all steps of the prototype development process, from research and conceptualization to mechanical design, analyzing, prototyping, testing, sourcing, and supporting a smooth transition into manufacturing.
- Mechanical prototype design
- Engineering prototyping
- Commercialization
- Test engineering
- Analysis and simulation
- And more
Rigorous and results-oriented
Ever struggle to get products to production on time? And on-budget?
With a deep bench of seasoned engineers, we drive mechanical design, analysis, prototyping, testing, sourcing, and debug for a smooth transition into manufacturing. We turn ideas into reality.
Like what you see?
Drop us a line and find out how we can help move your business forward.
Award
Winner
Winner
Not Impossible Labs
A whirlwind product development journey led to a thrilling launch for an IoT "surround-body" wearable that uses haptics to create an immersive experience.
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The Ascender
Life on the road is all glamour, right? Well, for those rock gods who don’t have roadies and “people,” traveling with a guitar is a serious pain.
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Award
Winner
Winner
Our Mechanical Engineering Team
Mechanical Engineering Services
Mechanical Design
- Brainstorming, Concept Generation, Ideation, Innovation Methodologies, Design Thinking
- Innovation Synthesis, Concept Bucketing, Affinity Mapping, Decision Matrix, PUGH Matrices
- Technical Innovation, First Principles Based Research and Development (R&D), Feasibility Studies
- Productizing New Technologies
- Mechanism Design, Engineering Calculations and Modeling
- Solidworks, Solidworks PDM, Creo, NX, OnShape Proficiency
- Geartrain Design, Spring Design, Custom Component Design
- Cost Reduction, Cost Optimization
- Product Miniaturization
- Sealing, Ruggedization
Mechanical Engineering Prototyping
- Rapid Prototyping/Mock-Ups
- Proof of Concept/Proof of Principle Prototypes
- Looks-Like and/or Works-Like Prototypes
- Alpha/Beta Builds
- EVT/DVT/PVT Builds
Commercialization
- Design for Manufacturing (DFM) - High Volume Manufacturing includes Injection Molding, Sheet Metal, Die Casting, Thermoforming/Vacuum Forming, RIM, Rotomolding, Blow Molding; Low Volume Processes including Machining, Urethane Casting, 3D Printing
- Design for Assembly (DFA), Design for Serviceability, Design for Recycling
- Domestic and Off-Shore Contract Manufacturer and Vendor Support, ODM/OEM Liaison, Manufacturing Handoff/Transition
- Metrology, First Article Part Inspection and Debug
- EVT/DVT/PVT Build Review and Support
- Threaded fasteners, Snap Fits, Ultrasonic Welding (USW), Adhesives (including UV Cure), Laser Welding, Hot Plate Welding
- Materials Research, Materials Selection, Overmolding, Secondary Surface Treatments and Coatings
- Component Selection and Sourcing, Vendoring
- Assembly Fixtures, Go/No-Go Gauges, Automation
Test Engineering
- Test Plan Development and Execution
- Verification Testing
- Test Fixture and Test Gauge Design
- Robot/ Cobot-Assisted Testing
- Measurement and Inspection
- Cycle Testing, Drop Testing, Force Testing, Ingress Testing, Environmental Testing, Tensile/Compression Testing, Thermal Imaging, Acoustic Testing, Flow Testing, High-Speed Video Imaging
Analysis And Simulation
- Finite Element Analysis (FEA)
- Structural Analysis (linear and non-linear)
- Structural Optimization, Weight Optimization
- Thermal Analysis (steady-state and transient; conduction, convection, radiation)
- Computational Fluid Dynamics (CFD) Simulation
- Generative Design, Topological Optimization
- Kinematic Analysis
- Vibration and Modal Analysis
- Shock Analysis, Impact Analysis, Durability Analysis
- Test Data Processing and Correlation
- Optical Analysis
- Math Modeling
- Statistical Analysis, Sensitivity Analysis
- Root Cause Analysis
- Design for Six Sigma
Electromechanical
- PCBA, Flex PCB, Rigid-Flex PCB Integration
- Actuator and Sensor Selection and Integration (motors, solenoids, linear actuators, pumps, wide range of sensing technologies)
- User Interface Design including integration of Displays, Light Pipes, Physical Actuation, Speakers, Haptics
- RF Antenna Integration
- Electromechanical Miniaturization
Thermal
- Thermal Management and Optimization
- Passive Cooling and Active Cooling Design and Analysis
- Forced Air Cooling, Liquid Cooling, Conventional and Piezoelectric Heat Pumps
- Conventional Heat Sink and Thermal Cooling Integration
- Custom Thermal Solutions
Fluidics
- Fluid Mechanics (Liquid, Gas, Plasma)
- Microfluidics, Millifluidics
- Lab-on-a-Chip Design
- Consumable Cartridge Development (Fluid Storage and Sealing, Dispensing, Mixing, Metering, Filtration, Venting)
- Diagnostic Reader Development
- Pump/Actuator Integration, Valves, and Sensor Integration
- Materials including Hydrophobic and Hydrophilic, Secondary Coatings
- Aerosols and Powders
Optics
- Ray Tracing
- Optical Simulation (Emissive, Transmissive, Reflective)
- Light Pipe, Light Guide, Fiber Optics
- Light Diffuser Design, LED Indicator Design
- Display Integration (LCD, TFT, OLED, AMOLED, E Ink, etc)
- Lenses, Mirrors, Prisms, Light Filters
- Optical Sensing
- User Interface Design and Optimization
Documentation
- Product and System Requirements Definition
- Engineering Part and Assembly Drawings
- Tolerance Stack Analysis
- Geometric Dimensioning and Tolerancing (GD&T)
- Bill of Materials
- Assembly Instructions
Engineering Research
- New and Emerging Technology Research
- Product Teardowns and Evaluations
- Competitive Benchmarking
- Materials Research
Intellectual Property (IP)
- Invention and Novel, Non-Obvious Solutions
- IP Fencing
- IP Strategy
- IP Workarounds
- Patent Searches
- Patent Reviews
- Invention Disclosures
Four ways to work more collaboratively with interaction designers
Designing appliances increasingly involves and interaction design component. How do you integrate this skill into your development process effectively?
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Deconstructing fidelity
Fidelity is the degree of exactness to which a model reproduces the real thing.
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Like what you see?
Drop us a line and find out how we can help move your business forward.